industrial control systems

High performanceautomation.

Design, programming and service for industrial control systems, from a single machine retrofit to a fully integrated robotic cell.

Designcontrols engineering
ProgrammingPLC · CNC · robotics
Serviceall industrial controls
Michigan · Floridatwo locations
about

Controls that hold up on the plant floor.

Solid Automation brings in-depth experience in industrial controls and data acquisition to manufacturers who need equipment that runs, and keeps running.

We design, program and service industrial control systems of every kind: new machines, robotic integration, and modernization of the equipment you already depend on.

Clean panels, clear documentation and code your maintenance team can follow.

Rows of Allen-Bradley contactors and overload relays with labeled wiring in a control panel
panel build · motor control
services

Thoughtful design, tailored to our clients.

From the first sketch to the final start-up, one team carries the project through.

01

Robotic integration

Engineering for robotics, from simple material handling to vision-guided applications, and complete robot cells.

02

Industrial automation controls

Automation for nearly any manufacturing process, including PLC and CNC programming and integration.

03

Controls modernization

Retrofits that bring the equipment you already depend on up to date, with new controls and clear documentation.

04

Concept & feasibility

Site studies, feasibility assessments and design direction for early-stage ideas.

05

Manufacturing consultation

Manufacturing insight for difficult processes and interdisciplinary projects.

06

Service

Service for all industrial controls: troubleshooting, changes and support for the systems on your floor.

products

Advanced software tools that get the most from your application hardware.

Two ready-made building blocks from our own projects: URCaps that tie a Universal Robots arm to the conveyor line, and a library of conveyor Add-On Instructions for Logix controllers.

Solid Automation Palletizer pattern screen on PolyScope X with an interlock layer preview
URCap suite

Your UR robot and your conveyor line, working as one cell.

Conveyor-aware pick and place, palletizing, case loading and gripper control for UR robots, on PolyScope 5 and PolyScope X. One install, one link to the 7HMI line panel, one licence per robot.

SOL_ZPA_Zone card from the Solid Automation conveyor AOI collection
conveyor AOI collection

17 SOL_ Add-On Instructions for Studio 5000.

Photo-eyes, starters, PowerFlex 525 drives, ZPA zones, merges, sortation, alarms and comms watchdogs that share one set of conventions and one faceplate pattern. Four example applications show them working together.

industry experience

Six industries. One standard.

Automotive

  • Resistance and MIG welding
  • Machine tool automation
  • Specialty machine controls
  • Assembly systems

Conveyance

  • Intelligent conveyor controls
  • Advanced sortation
  • Defect detection
  • Automated storage and retrieval

Foundry & casting

  • Die casting machine controls and automation
  • Secondary processing systems
  • Plant monitoring

Injection molding

  • Molding machine controls and automation
  • Secondary processing and handling
  • Packing and palletizing

Machine tool automation

  • Part load and unload
  • Inspection and validation
  • Measurement stations
  • Production monitoring

Automated finishing

  • Robotic finishing
  • Sanding and polishing
  • Material removal
  • 3D laser and plasma cutting
portfolio

A collection of standout projects.

Stainless steel operator station with touchscreen HMI and stack lights beside a conveyor line
conveyance

Conveyor sortation

Servo-powered sort blade.

Two collaborative robots with dual grippers tending a CNC machine
machine tool automation

Cobot automation

Machine tool tending and assembly cell.

Die casting machine cabinet retrofitted with a CompactLogix PLC and safety modules
foundry & casting

Controls modernization

Die casting machine retrofit.

cell demos

A cell that tends itself.

Live 3D demos running in your browser: a UR10e with dual Hand-E grippers tending a CNC mill, a UR5e buffing parts, and a configurator to explore other cell types.

Two collaborative robots tending a CNC machine
cobot machine tending
contact

Let's talk about your line.

Starting a new project, have a question, or not sure where to begin? We'd love to hear from you.